SUGAR MILL MONITORING SYSTEM

SM–OMS DATA AUTOMATION : (SMART SCADA SYSTEM)

A smart SCADA system for sugar mill will be developed with combined implementation of hardware and software. Hardware to be used include sensors described above, pcbs and communication gateways with smart features like realtime view, LUX control, SMS alert and message board displays while so are development will provide HMI to control plant operations. GSM Alert Module GSM (Global System for Mobile Communications) module will be used to send critical alert messages of mill processes to mobile phones.

THE PURPOSE OF AUTOMATED DATA COLLECTION

• Accurate Recovery Data (On-time basis)
• Elimination of Operational Human Errors.
• Will Manage Manpower Issues.
• Improve Recovery.
• Early Indications of Fault.

AREA OF DATA AUTOMATION PLAN

• Mixed Juice Qty
• Imbibition Water Qty
• Final Molasses Qty
• Cane Crushing Weight
• Boiler Water Level
• Cane Carrier Stoppage Report
• Evaporator Last Body Vacuum
• Sugar Bagging Qty
• Sugar, Molasses & Bagasse Dispatch
• Batch Centrifugal Machine

COGEN FACTORY

• Power Production
• Power Export
• Steam Generation
• Steam MP LP to Sugar
• Condensate Sent Back to Boiler

SM-OMS MOBILE APP USERS

Cane Assistant, Yard Supervisor, Lab Chemist, Manufacturing Chemist, Mechanical Engineer, Electrical Supervisor, Lab Incharge, Godown Keeper & Labour Welfare Officer.

MOBILE APP MONITORING USERS

CDO, CC, CE, OM & Factory MD

WEB APPLICATION MONITORING USERS: (FACTORYWISE DATA)

Factory MD & Owner

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